Measuring exhaust backpressure on stock exhaust and FMSC.

The stock MX-5 exhaust was put on to pass inspection (which went ok).
Before I replace it with something more shiny I measured the exhaust backpressure.

You can buy a sensor and adapter for $$$ but instead I built my own using a 18mm compression tester adapter and copper brake line. I cut of the adapter and was able to thread the line directly into to adapter by carefully using a thread die directly on the pipe to get it started in the M5 hole. Win.

I have never made braklines before so using a flare tool was interesting.

Finished adapter.

Optimal would be to have it in the primary O2 sensor location before the cats. But when doing 14 psi @ 7500 you kind of need lambda input,
so it was installed in the secondary position before the second cat.

The copper pipe is needed to not fry the sensor.
Jerry rigged temporarly for measurement:

The sensor used was not the one fitted on the picture but a AEM 3.5 MAP, as I didn’t want to mess with a custom calibration for the china sensor.

The results. Kind of shocked.  ~13 psi max just before the soft revlimit kicks in around 7400.  6psi @ 5K, 4psi @ 3500.  Zero during cruise and low load.
13 psi is about what I cram out of the supercharger.

I have not been able to find data for similar testing out there.
There are some numbers mentioned here:

Most exhaust systems are going to be in the upper 8-10psi range under  full load. A decent aftermarket exhaust will peak out at around 4-5psi  with some of the very large ones peaking around 1-2psi, though, once you  get lower than 4 or 5psi, it’s kind of a diminishing returns kinda  thing.”

There is also a research paper that has some interesting info:

It says “one   inch   (25.4   mm)   of   mercury backpressure  causes about  1.0%  loss  of  maximum  engine  power”
So if that holds any truth the OEM exhaust is robbing my engine of  ( 1 psi = 51.7 mm Hg)  13 * 51.7 / 25.4 = 26.5 %….   haha..  Well.  Better just get a straight 4” out the bonnet and be done with it.

I’ll be sure to make another post when I have the header and non catted midpipe back on the car. It will be very interesting to compare those numbers.
I hope the rear muffler is not the culprit as I’m not into loud exhaust any more.

UPDATE: My primary cat disintegrated during the above test session adding at least 2 psi to the result.  So the correct max backpressure is 11psi.

Details here:


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